Making a silent pumpkin

Tackle the silent partner of this pumpkin duo first. Here are the steps

involved:

1. Place the LM555 IC and three terminal blocks on a breadboard, as

figure 9-7

The three terminal blocks shown in this figure will be used to connect two wires each to various components in the circuit. The wires from these terminal blocks go to the battery pack, IR LED, and potentiometer, respectively.

2. Insert wires to connect the IC and the terminal blocks to the ground bus (marked with a – sign on this breadboard) and insert a wire between the two ground buses to connect them to each other, as shown in Figure 9-8.

Three shorter wires connect components to the ground bus; the long wire on the right connects the two ground buses.

figure 9-8

3. Insert wires to connect the IC and the terminal block for the battery to the +V bus, as shown in Figure 9-9.

4. Insert wires to connect the IC, terminal blocks, and discrete components, as shown in Figure 9-10.

5. Insert discrete components on the breadboard, as shown in Figure 9-11.

Note that the shorter of the LED leads is inserted in the ground bus.

figure 9-9

6. Solder the black wire from a battery snap to one lug of the on/off switch and solder a 5" black wire to the other lug of the on/off switch.

7. Solder two 5" wires to the potentiometer, as shown Figure 9-12.

 

Be sure to heed all the safety precautions about soldering that we give you in Chapter 2. For example, don’t leave your soldering iron on and unattended. And just in case a bit of solder has an air pocket and pops, wear your safety glasses!

8. Cut the leads of the IR LED to 14", keeping track of which is the long (+V) lead.

Wear your safety glasses any time you cut wires!

9. Insert the IR LED in the LED socket, making sure that the +V lead is lined up with the white wire from the socket.

Figure 9-13 shows the LED inserted into the socket.

figure 9-10

10. Attach wires from the LED, battery pack snap, on/off switch, and potentiometer to the terminal blocks, as shown in Figure 9-14.

11. Use a mini hacksaw or a utility knife to shape foam blocks so that they fit inside the bottom of the pumpkin, as shown in Figure 9-15.

We used the type of foam used to hold dried flower arrangements. You could also use packing foam.

12. On the side of the plastic pumpkin that will face the talking pumpkin, cut a hole just large enough to allow the LED socket to fit.

13. On the side of the plastic pumpkin that will face away from visitors, cut holes just large enough to allow the shaft of the on/off switch and potentiometer to pass through.

Be sure to wear safety glasses in case a piece of plastic flies off in the wrong direction!

figure 9-11

14. Attach the battery snap connector to the battery pack and place the breadboard in the pumpkin.

Because this pumpkin probably won’t move around much, we just chose to lay the breadboard on the foam, as shown in Figure 9-15.

15. Slip the on/off switch and the potentiometer through the holes you cut for them and use the nuts supplied with them to secure them, as shown in Figure 9-16.

16. Slip the LED socket through the hole you cut for it.

Figure 9-17 shows the LED socket installed in the pumpkin.

figure 9-12

If the hole for the LED socket is small enough that the socket fits tightly, this “press fit” will hold it in place; if the socket is a little loose, use a little glue to secure it to the pumpkin. Read about what kind of glue to use in Chapter 3.

17. Make sure that the on/off switch is in the off position and then attach the battery snap connector to a filled battery pack.

18. Place the battery pack in the pumpkin.

figure 9-13

figures 14-15