Building alert: Construction issues
Plastic pumpkins present unique building
challenges, as everybody (who bothers to think about it) knows.
The curved shape of the pumpkin makes it difficult to stick your
hands inside to attach wires to terminal blocks. Therefore, we
attached the wires from most components — like switches and
speakers — to terminal blocks on the breadboard before placing
them in the pumpkin or attaching the components to the side of
the pumpkin. Wrap each lead of the IR detector and microphone in
electrical tape after they have cooled from soldering to make
sure that the bare soldered leads don’t touch each other. Leads
co-mingling in this fashion can cause minor electrical
disasters.
We used a utility knife and small wire cutters
to cut the holes in the plastic pumpkins. Make sure that the
plastic is not too brittle, and be sure to wear safety goggles
to protect your eyes against flying pumpkin pieces and leather
work gloves to protect your hands. We placed some foam in the
bottom of the pumpkins on which to rest the breadboards. The
type of foam used for flower arrangements is easy to cut, but
it’s so fine that particles go everywhere. The foam that you
find in packing boxes will also shred, but the pieces are bigger
and a little easier to clean up. In either case, plan to spend
some time cleaning up your cutting surface afterward and don’t
cut on your electronics bench — you don’t want those foam pieces
to get into the electronics bits and pieces.